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ROBERTS AND SCHAEFER COMPANY - How the world processes its resources


Material Handling Operations Study

Monsanto Industrial Chemicals Company
Material Handling Operations Study
Soda Springs, Idaho

Roberts & Schaefer provided engineering services for a material handling study at Monsanto Industrial Chemicals' Soda Springs, Idaho phosphorus plant. The study consisted of four phases. Phase 1 collected and evaluated data for the existing operation, and produced operating cost and task models. Phase 2 developed recommendations that would provide significant savings and improved system reliability. Phase 3 expanded the recommendations for, and economic evaluation of, improvements in the existing mechanical process equipment. If adopted, further reductions in mobile equipment operation would result, through automation and minor capital expenditure. Phase 4 provided an evaluation of alternative material-handling strategies.

The study had two overall objectives. First, to optimize capital and operating costs for various configurations of the operation, and second, to provide cost data with plus or minus 30 percent accuracy, enabling Monsanto to select the most cost-effective implementation.


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