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ROBERTS AND SCHAEFER COMPANY - How the world processes its resources


Morgantown Energy Project

Click on Image to Enlarge"Bechtel Power Corporation
Morgantown, West Virginia

Roberts & Schaefer provided engineering and procurement of a fuel handling and processing facility, which handles both bituminous coal and bituminous coal gob. R&S also provided engineering on the associated silos, and supplied electrical apparatus, control and instrumentation, and control panels, as well as interfacing with the owner-supplied control systems.

Twin unloading hoppers handle the material, each rated at a nominal 30 tons. Vibrating feeders reclaim material, which is collected on a 36-inch fuel transfer belt, rated at 500 TPH. Material is then transferred to a 60-inch high-angle elevating conveyor using a flexible belt wall. This unique, special design conveyor is fitted with a service way for its entire length. Material from the elevating conveyor discharges to either the coal silo or the gob silo.

The fuel silos have specially designed, variable-speed rotary plow feeders, which discharge to twin-way feeders, which in turn carry the material to either BMR or Hammermill crushers. Crushed material is collected and conveyed to a second high-angle elevating conveyor, rated at 120 TPH, for delivery to bunker fuel bins.

The facility includes an emergency hopper, suitable for front-end loading, and fitted with an en-masse elevating conveyor for emergency reclaiming.

Restrictions on the project site were extreme, since the facility is within the city of Morgantown and adjacent to the University of West Virginia campus. As a result, Roberts & Schaefer provided construction, shop, and component pre-assembly at nearby staging areas. R&S completed the project in about 15 months.


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